MTI  |  SKU: IMCS2000

1750°C Max. Induction Melting-casting Furnace - IMCS-2000

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1750°C Max. Induction Melting-casting Furnace - IMCS-2000

MTI

Overview

IMCS-2000 is a versatile induction melting-casting system in a stainless steel vacuum chamber. It is capable of melting 1200 g steel at 1750ºC under vacuum or inert conditions.

Specifications

Power 208 - 240 VAC, 3 phase, 50/60 Hz, 50 A
15 kVA
Vacuum chamber Stainless steel vacuum chamber ID Ø315 mm × 315 mm H
(Optional) Water-cooled SS chamber for prolonged melting time > 30 min
Ø120 mm quartz observation window.
Built-in a rocker arm to rotate crucible for drop casting
DN160 ISO-K port for connection with a turbo pump
KF40/25 port for connection with a rough pump
1/4" gas inlet
Bleed valve as gas outlet
Pressure safety relief valve @ 3 psig
Working Temperature Standard chamber without water cooling:
<1750°C
< 30 min heating time
Water-cooled SS chamber:
< 2000°C for 70 ml Graphite crucible 1
< 1750°C for 250 ml Graphite crucible 2
Continuous heating with a KJ6300 water chiller
Crucible & Casting Mold Two graphite crucibles are included
Graphite crucible 1: Ø47 OD × Ø35 ID × 88 H mm; working volume ~70 ml (up to 400g Fe alloy)
Graphite crucible 2: Ø75 OD × Ø60 ID × 105 H mm; working volume ~250 ml (up to 1200g Fe alloy)
Optional liners for graphite crucible are also available.
BN crucible for graphite crucible 1: Ø34 OD × Ø28 ID × 80 H mm
BN crucible for graphite crucible 2: Ø58 OD × Ø50 ID × 100 H mm
Alumina crucible for graphite crucible 2: Ø35 OD × 70 H mm
YSZ crucible also is available upon request
Optional graphite casting molds:
Graphite Crucible 3: Ø60 OD x Ø45 ID x 80 H mm
Graphite Crucible 4: 72 L x 67 W x 26 H mm
Graphite Crucible 5: 135 L x 40 W x 30 H mm
Optional split water-cooled copper casting mold is also available:
Ø30×80 mm
Ø50×80 mm
30×30×80 mm
Customized dimensions are available upon request
Pressure Gauge Manometer, -0.1 MPa to 0.1 MPa
(Optional) Pirani Capacitance Diaphragm Gauge with ceramic coated sensor with a measure range of 3e-5 ~ 1013 torr
Induction Heating 15KW (30-80Khz) Dual Station Bench Top Induction Heater with Timer Control & Temp Controller Port
One control panel to manually adjust the heating power output.
Two induction coils are included.
Coil 1: Ø72 OD × Ø62 ID × 80 H mm;
Coil 2: Ø102 OD × Ø92 ID × 100 H mm
No temperature controller in the standard package. Melting status can be determined through the view port.
Gas Flow One 0.2 - 2 L/min float flow meter is included.
Temperature control (Optional) Power: 120 VAC, or 208-240 VAC, single phase, 30 W
PID temperature control
Working temperature: 1000 - 1750 °C
Type C thermocouple
Temperature accuracy: +/- 2°C
Secondary Materials Feeder (Optional) Hand-wheel type feeder to dose up to 3 volatile materials
Mechanical Stirring (Optional) Mechanical stirring is used to enhance the convection of secondary dosing materials.
Power: 208-240 VAC, single phase, 200 W
Stirring rod materials: h-BN, graphite, or alumina
Water Chiller (Optional) Water cooling is required but not included.
KJ6200 water chiller or equivalent is recommended
Vacuum Pump (Optional) Roughing pump, < 3e-2 torr
Turbopump station 1, <1e-5 torr
260 L/s Pfeiffer vacuum turbo pump
240 L/min rotary oil backing pump
Cold cathode pressure gauge, 3.75e-9 – 1000 Torr
ISO100K manual gate valve
Compliance CE certified.
NRTL and CSA certification is available for variation with a water-cooled chamber.
Net Weight ~300 kg