MTI  |  SKU: IMCS-1700HP

Hi-Pressure Induction Melting-Casting or Infiltrating System (1 Mpa @ 1700°C Max) - IMCS-1700HP

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Hi-Pressure Induction Melting-Casting or Infiltrating System (1 Mpa @ 1700°C Max) - IMCS-1700HP

MTI

Overview

IMCS-1700HP is a High-Pressure induction melting/casting furnace which can granulate various alloys up to 2 kg at Max. 1700°C under high-pressure Ar gas up to 10 bars, and can also be used to separate melt from slag or make composites by melt infiltration.

Specifications

Induction Heating Power Source Working Voltage: 220V AC, 50/ 60Hz, Three Phases (380VAC, 3 phases available upon request)
Working Current: 10~86 Amps (100A breaker required)
Max. Input Power: 25 KW
Output Frequency: 30 - 80 kHz
Duty Cycle: 100%
Induction Coil: 170mm(ID) x 110 mm(H)
Air Cooling: Rear Fan
Protection: Automatic water pressure, over-temperature, and overpower protection
Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Melting Chamber (Top) The chamber is made of SS304 with a water cooling jacket to ensure surface temperature < 60°C.
Chamber size: 350 mm
10 bars (1 MPa) max. working pressure with a safety release valve and safety cover
High-quality fibrous alumina insulation.
> 116 L/minute cooling water is required to cool the induction coil.
Temperature Control Precision temperature controller with 30 programmable segments
Automatic PID control with the protection of over-temperature and thermocouple failure.
Thermocouple: B type
Working temperature range: 500~1600ºC, 1700ºC Max. (<1 hour).
Temperature stability: +/- 5ºC
Manual temperature control for fast heating:
4ºC/second (1000-1200ºC)
3ºC/second (1200~1500ºC)
1~2ºC/second (1500~1700ºC)
Casting Chamber (Bottom) The bottom chamber is made of SS304 with a KF 25 vacuum port
A flask of 5" diameter x 9" high is accommodated inside the bottom chamber to accept casting
Vacuum requirement: 1bar (-29.9" Hg) at sea level
The digital vacuum gauge is included to monitor vacuum pressure
Double stage rotary vane vacuum pump is included with this casting system
Crucible One set of high purity graphite crucible is included for max 1000 g capacity (Fe based alloy).
The crucible bottom is sealed from the bottom chamber to keep high pressure
A thermal insulation component is included.
A granulating crucible and grain-making tank is available at additional cost for casting 1-6 mm sphere beads.
The customized graphite crucible for melt infiltration is available upon request.
Compliance CE certified
NRTL or CSA certification is available upon request.
Warning This is high-pressure equipment! Must wear goggles when operating.
Must use the pressure regulator to limit input gas pressure below 10 bars.
Dimension 950mm(L) x 770mm(W) x 1450mm(H)
Net Weight 200 kg
Shipping Weight 300 kg