Features
 
|
-
A complete system consists of a stainless-steel vacuum chamber, a mechanical (or turbo) pump, a 15 kW induction heating system, a rack system, and a one-meter long discharging tubular collector.
- Copper flywheel with a maximum of 50 m/s (300mm Dia. Copper Wheel @ 2850 RPM) spinning speed.
- The distance between the crucible and copper wheel is adjustable (electrical adjustment via servo motor).
-
Large LCD touchscreen control for temperature & induction power, copper wheel spinning speed & on/off, mechanical & turbopump on/off, solenoid valves for pump isolation and gas purging, melt-spinning on/off, and pressure monitoring.
- Maximum melting capacity around 500 g per batch (Note: material melting point < 1000°C).
- Thermocouple inserts to the bottom of the crucible which can measure the temperature of the crucible. (NOTE: directly contacting the thermocouple with the melt should be avoided.)
- Featured a position adjustable “scraper” can prevent ribbon spin-off to the inside of the chamber.
|
| Power Requirements |
- Input Voltage: 220 VAC, three-phase, 60Hz.
- Input Power: 25 kW (A 70A breaker is required).
|
Vacuum Chamber &
Vacuum Pump
|
- Vacuum chamber: 500 × 550 × 700 mm (L × W × H).
- Hinged type door with a quartz observation window and illumination lighting which provide better sight viewing of the process condition inside of the chamber.
- Mechanical pump with KF40 port which can evacuate to approximately 5×10-2 Torr within 30 minutes.
- High vacuum level 10-6 Torr (with an optional turbopump, which is not included).
- ISO-160 vacuum flange is reserved for turbopump connection.
   
|
Induction Heater & Temp. Control
|
- Dual station: 25 kW induction heater.
- Boron nitride crucible (optional).
- Maximum sample load: 150 – 500 g (material melting point < 1000°C, based on NdFeB.
- Crucible temperature, dwell time, and ejection time can be controlled automatically by the controller.
- The temperature controller is integrated with a thermocouple (24” long) inserting into the crucible wall.
- 30 programmable segments of temperature profile with ± 2 °C accuracy.
Note:
- For materials with melting point > 1200C, a 30KW induction power supply is highly recommended at additional cost.
- Please be advised that it is not every material that can be spun. In order to melt-spun successfully, material melton must match suitable viscosity. It is the customer's responsibility to find the right composition, crucible size, and power supply.
|
Crucibles ( Optional )
|
-
We recommend using BN crucible for Ferro metallic material < 1200oC, which is not included
- Click the picture left to order the standard BN crucible.
-
The customized BN crucible is also available upon request
|
Gas Pressure Regulator
 |
- PID pressure regulator is included to precisely control the pressurized gas applied to the crucible for pushing the molten out from the slit.
- Pneumatic solenoid valves are used to isolate the pumps from the chamber when not used, chamber purging, and pressure relief.
|
| Optional |
- The Casting attachment is available upon request at extra cost, pic 1~3.
- Customized water-cooling copper mold is available upon request.
- Vacuum casting mold is available upon request ?120X90mm at the additional cost, pic.4.
- Water chiller (EQ-KJ-6300) is available at additional cost, pic.5.
- The spinner may be connected with a dual glovebox for air-sensitive materials ( pic 6)
     
Pic.1 Pic.2 Pic.3 Pic.4 Pic.5 Pic. 6
|
| Footprint |
- 2120 × 1100 × 2000 mm (L × W × H).
- Chamber: 500 × 550 × 700 mm (L × W × H).
|
| Compliance |
- CE Certified.
- NRTL certification is available upon request at extra cost.
|
| Shipping Weight & Dimensions |
- 1820 lbs, 50"x44"x87"
- 370 lbs, 48"x40"x80"
- 340 lbs, 48"x40"x39"
- 450 lbs, 44"x32"x54"
|
| Warranty |
- One-year limited warranty with lifetime support.
|
| Operation Manual & Video |
 
|
