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MTI  |  SKU: OTF1200XIIIR5C4LV

5" Rotary Tube Furnace w/ 3 Zones and Gas Delivery System at 1200C Max.- OTF-1200X-III-R5L-LVC4

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5" Rotary Tube Furnace w/ 3 Zones and Gas Delivery System at 1200C Max.- OTF-1200X-III-R5L-LVC4

MTI

OTF-1200X-III-R5L-LVC4 is a 5" rotary CVD tube furnace with 3 heating zones and 4 Channel precision gas delivery system. The furnace is designed for coating battery powder both anode and cathode for the next-generation battery
and is a cost-effective intermediate step in the upscaling process from laboratory to production scale.
(Item number has been updated from OTF-1200X-5L-R-CVD since March 2019)

Specifications:
Furnace Construction
  • Double shell casing with three cooling fans
  • High purity Alumina fibrous insulation for max. energy efficiency
  • DC Gear motor drives quartz tube with variable speed 0 - 10 RPM
  • The furnace can be electrically tilted up to 30°
  • The split cover enables faster cooling and easy operation.
  • All electric components are UL or Met recognized and ready to pass any safety test worldwide
Heating Zone length
  • Three zones: (600mm, 24" in total)
    • Zone 1: 150 mm  ( 6")
    • Zone 2: 300mm  ( 12")
    • Zone 3: 150 mm ( 6")
  • Constant temperature zone: 450 mm within +/- 2 ºC if two zones are at the same temperature.
Processing tube & Flange
  • Fused quartz tube (one is included)
  • Dimension:  130 mm O.D. x 120 mm I.D. x 1200 mm L + 60 OD mm two ends )
    • Click the pics below to see details about the furnace's processing tube
          Four Mixing Blades                         Dimension
  • One pair of 130mm SS sealing flange with needle valves and the rotatable gas connector is included
  • 60 OD straight quartz or SS310 steel tube is available upon request.
Gas Fittings
 
Inlet Fitting: Elbow Push-in connector for 6mm O.D tube; Outlet Fitting:  Elbow Push-in connector for 12mm O.D tube

Max. Working Temperature

  • 1100°C for continuously

  • 1200°C Max for < 1 hours
Temperature Control
  • Three programable temperature controllers are included  to control three heating zone independently
  •  temperature accuracy:  +/- 1°C 
  • Three Omega K type 3mm OD x 6" L included
  • The touch screen control panel is available upon request at the extra cost ( $600 ), See Pic left
Tube rotating Speed
0 - 10 RPM variable
Furnace tilt angle
0 - 30°
Chamber pressure
10-2 torr
 Production yield
 2 kg per batch
Vacuum and Filters
  • One heavy-duty mechanical vacuum pump  with Exhaust Filter  are  included 
  • One cold vacuum trap is included to avoid CVD contaminating the vacuum pump.
  •    
Gas Delivery System
  • Four-channel precision gas mixing and delivery system with Touch Screen  is included for 1-4 kinds of gasses CVD
  • Note:  If using flammable gas in the system,  It must be placed in a fume hood with a suitable gas detector. You must get approved by professional safety personnel.
 Power
 4 KW Max
 Voltage
 208 - 240VAC,  single-phase, (30 A Breaker required), 50/60Hz
 Warranty & Certificate One-year limited warranty (consumable parts such as processing tubes, o-rings, and heating elements are not covered by the warranty, replacements are available at related products below.) 
Laptop, software & Control (Optional)
  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
  • Labview Based Temperature Control System (EQ-MTS01) enables users to edit temperature profiles, manage heat-treatment recipes, and record and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.
  •     
Compliance
  • CE Certified
  • NRTL (UL61010)  or CSA certification is available at extra cost. 
 Furnace dimension
With Lid Open With Lid Closed
Tilt At 0° 34° 0° 34°
Length 60" 60" 60" 60"
Width 35" 35" 24" 24"
Height 66.5" 74" 58" 68"








 Net Weight
   130 kg   
 Shipping Weight &  Dimension
  • 600 lbs
  • 48"x40"x80"
Operation Video

      
Application Notes
  • The continuous power feeding and processing can be realized by the use of Magnetic Fluid Sealed Swivel Coupling in line with the Volumetric Feeder and Rotary Furnace. Please view the assembling approach diagram and video below.  
             
Warnings
  • The tube furnace with quartz tube is designed for use under vacuum and low pressure < 0.2 bars / 3 psi 
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