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MTI  |  SKU: SYJ800

Precision CNC Dicing / Dicing Saw with Digital Controller and Complete Accessories - SYJ800

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Precision CNC Dicing / Dicing Saw with Digital Controller and Complete Accessories - SYJ800

MTI

SYJ-800 is a dicing saw, designed for dicing and cutting almost all kinds of materials up to 8" diameter wafer or 8" L x 8" W x 1" H components. The SYJ-800 saw can be programmable by computer with position accuracy of 0.01 mm in X, Y, Z, R four dimensions and the sample stage can be rotated by an electric motor to cut sample at any angle with +/- 0.5° tolerance.  It is an excellent tool for dicing Al2O3 ceramic sheets and Si or Ge wafers for electronic substrates and solar power panels. 

SPECIFICATIONS
Voltage AC 220V (AC 110V 50/60Hz is available with ordering a 500W transformer)
Power 275W
Motor 1/2 HP high torque DC motor with 0 - 3000 RPM
Effective Dicing Range
  • Dicing Area : X-axis: 8", Y-axis: 8"  
  • Dicing Depth: depended on cutting blade diameter:
    • 4" Blade's Max. dicing depth <= 2 mm
    • 6" Blade's Max. dicing depth <= 20 mm
    • If sample area <= 2"x 2",  cutting depth can reach Max. 2" by 6" blade and suitable flange
  • Rotation: 180° by the motor (rotate speed/degree programmable)
                
Moving/Cutting Speed Range X-axis: 1-50mm/min adjustable
Y-axis: 1-50mm/min adjustable
Z-axis: 1-20mm/min adjustable
Rotation Speed Range Max. 120°/min 
Accuracy 0.0025 mm moving resolution and +/- 0.01 mm position accuracy.

Dicing Blades   

 Two diamond blades are included:
  • One 4" Dia x 0.014"(0.35mm) (thickness) x 0.5" arbor fully sintered diamond blade (fig.1)
  • One 6" Dia x 0.019"(0.5mm) (thickness) x 0.5" arbor impregnated diamond blade (fig.2)
  • Two water splashing protectors are included. One for 4" blade and another one for 6" blade (fig. 3,4)
  • Optional Extra Thin Blades are available at extra cost: 100 mm OD x 0.1 mm Thickness Diamond Cutting Blades with 0.5" Arbor Flange (fig. 5)
  • Dicing blades are consumable, please click the picture below to order spare
               1    2     3    4    5
PC software
  • Laptop and PC software is provided with the equipment
  • Cutting parameters can be set in the software such as cutting length, width, time, feed speed, kerf loss, etc. Rotation is controlled independently
  • Manual or programmable control mode
  • compatible with Win 7/8/8.1
  • Click the pic left to view the software interface 

Sample Stage and Holder
One 220mm diameter glass sample plate and 8" vacuum chuck are included
(The glass sample plate has a flat surface which can be soaked and hold in position by a vacuum chuck. Also, the glass plate can prevent the vacuum chuck from being damaged by the saw blade during the cutting process.)
Water Cooling
    
 Assemblies of water jetting, draining, and splashing protection is included.
The optional EQ-ECO-430 Coolant Circulating Tank is NOT included, please click the link to order if needed.
Net Weight 90 kg
Shipping Weight 290 lbs
Dimensions
 Machine: 734 x 564 x 710 mm 
Control box: 340 x 260 x 190 mm
Shipping Dimension 55'' x 39" x 44"
Warranty  One year limited with lifetime support --- including all electronic and mechanical parts. Damaged parts caused by misuse: such as rusted parts from inadequate storage and broken parts by the user are not covered by the standard warranty.
Certification CE Certified. With an additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request.
Application Notes
  • Click here to learn how to mount/ align the sample
  • Instruction for SYJ-400 & SYJ-800 turning off windows automatic update
  • Applications on various materials
  • For cutting the sticky materials such as non-ferrous alloy, epoxy, and plastic, we must sharp diamond blade open, or cut sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, which will help keep the blade sharp enough for efficient cutting.)
 
STANDARD PACKAGE
Part No

Description

Qty

Picture
EC 801 Controller with connecting cables, power cord

1 set
EC 802
Ø203.2mm dia. vacuum chuck

 1 pc
EC 803 Water splash guard for covering 6" blade  1 pc
EC 804 Water splash guard for covering 4" blade

 1 pc
EC 805 Wax for gluing samples

4 pc
EC 806 Resin Bonded Ceramics (50 x 50mm)

2 pc
EC 810-9 Blade clamps (90 mm in dia.) 1 pair
EC 810-6  Blade clamps (62 mm in dia.)

1 pair
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