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MTI  |  SKU: SPG50K25AB-GB

10 Crucibles Automatic Induction Melting and Casting System with Stirring Function up to 2000ºC - SPG50K25AB-GB

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10 Crucibles Automatic Induction Melting and Casting System with Stirring Function up to 2000ºC - SPG50K25AB-GB

MTI

SPG-50K-25AB-GB is an automatic induction melting and casting system integrated into a dual-chamber glovebox. The system can melt and cast up to 10 samples per batch within approximately 8 hours once the crucibles and molds are loaded into the glovebox antechamber.

When integrated with an automated guided vehicle (AGV) for loading and unloading sample trays, the system can operate continuously, 24/7, enabling high-throughput research and discovery of next-generation complex alloys.

SPECIFICATIONS:

Induction Heaters Output Frequency: 80 kHz.
Power: 15 kW.
Power Supply: 208–240V AC, three-phase, 50/60 Hz.
Maximum Working Temperature: 2000°C.
Glovebox Dual-chamber glovebox constructed from 304 stainless steel.
Dimensions: 2400 mm (L) × 800 mm (W) × 930 mm (H).
Openable front window panel made of 8 mm thick tempered glass.
Antechamber doors can be automatically opened and closed according to the programmed control sequence.
Gas purification system with automatic purging and regeneration functions.
Gas Purification Performance:
Oxygen (O2): <1 ppm.
Moisture (H2O): <1 ppm.
Induction Heater A water-cooled induction coil with thermal insulation and a liftable cover is installed inside the glovebox.
Built-in rotary blade for stirring molten materials.
10 graphite crucibles are included in a sample tray.
10 copper casting molds are included in a water-cooled station.
The induction heater can be tilted to pour molten material into a water-cooled copper casting mold.
Crucibles and Casting Molds 10 graphite melting crucibles included.
10 water-cooled copper casting molds included.
Customized crucible and casting mold dimensions are available upon request.
Temperature Controller Precision digital temperature controller with automatic PID tuning.
30 programmable segments for controlling heating rates, cooling rates, and dwell times.
Overheating and thermocouple failure protection.
Temperature Control Accuracy: ±2°C.
Thermocouple included. The thermocouple type depends on the maximum melting temperature required.
Operation Control The melting and casting process is controlled by a computer according to the following sequence:
  • The outer door of the glovebox antechamber opens.
  • Crucibles and casting molds are loaded into the antechamber manually or using an AGV.
  • After vacuum evacuation and inert gas purging, the robotic arm transfers the crucible tray to the designated station.
  • The robotic arm places a crucible into the induction coil. Heating begins, followed by stirring after the material melts.
  • Once melting is complete, the heater cover opens and the crucible tilts to pour molten material into a water-cooled copper casting mold.
  • The mold is returned to the tray station, and the melting and casting sequence is repeated for the next sample.
Processing Time: Approximately 50 minutes per sample.
Water Chiller Temperature Range: 5–30°C.
Water Flow Rate: 58 L/min.
Water Tank Capacity: 15 L.
Water Tank Material: Stainless steel.
Compliance NRTL or CSA certification is available upon request at an additional cost.
Automation Upgrade The system can be integrated with an automated guided vehicle (AGV) for automatic loading and unloading of crucibles and casting molds.
AGV integration enables continuous 24/7 operation for high-throughput alloy research and development.

Warranty

One-Year limited warranty.

The One Year Limited Warranty does NOT cover:

  • Consumable parts, such as graphite dies, O-rings, crucibles, screws, washers, glassware, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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